Graphite electrodes are mainly made of petroleum coke and needle coke, and coal tar pitch is used as a binder. They are made by calcination, batching, kneading, pressing, roasting, graphitization, and machining. They release electric energy in the form of arcs in electric arc furnaces. The conductors for heating and melting the charge can be divided into ordinary power graphite electrodes, high power graphite electrodes and ultra-high power graphite electrodes according to their quality indicato
Graphite electrodes are mainly made of petroleum coke and needle coke, and coal tar pitch is used as a binder. They are made by calcination, batching, kneading, pressing, roasting, graphitization, and machining. They release electric energy in the form of arcs in electric arc furnaces. The conductors for heating and melting the charge can be divided into ordinary power graphite electrodes, high power graphite electrodes and ultra-high power graphite electrodes according to their quality indicators.
The main raw material for graphite electrode production is petroleum coke. A small amount of pitch coke can be added to ordinary power graphite electrodes. The sulfur content of petroleum coke and pitch coke cannot exceed 0.5%. Needle coke is also required when producing high-power or ultra-high-power graphite electrodes. The main raw material for aluminum anode production is petroleum coke, and the sulfur content is controlled not to exceed 1.5% to 2%.
Application of Graphite Electrode
1. Used in electric arc steelmaking furnace
Electric furnace steelmaking is a major user of graphite electrodes. my country's electric furnace steel production accounts for about 18% of crude steel production, and graphite electrodes for steelmaking account for 70% to 80% of the total graphite electrode consumption. Electric furnace steelmaking is to use graphite electrodes to introduce current into the furnace, and use the high-temperature heat source generated by the arc between the electrode end and the charge to smelt.
2. Used in submerged heat electric furnace
The submerged thermal electric furnace is mainly used for the production of industrial silicon and yellow phosphorus, etc. It is characterized in that the lower part of the conductive electrode is buried in the charge, an arc is formed in the charge layer, and the heat energy emitted by the charge's own resistance is used to heat the charge. Submerged arc furnaces with higher density need to use graphite electrodes. For example, about 100kg of graphite electrodes are consumed for producing 1t of silicon, and about 40kg of graphite electrodes are consumed for producing 1t of yellow phosphorus.
3. Used in resistance furnace
Graphitization furnaces for the production of graphite products, melting furnaces for melting glass, and electric furnaces for the production of silicon carbide are all resistance furnaces. The materials in the furnace are both heating resistors and objects to be heated. Usually, the conductive graphite electrodes are embedded in the end of the resistance furnace. In the furnace head wall at the bottom, the graphite electrodes used here are discontinuously consumed.
4. Used to prepare special-shaped graphite products
The blanks of graphite electrodes are also used to process various shaped graphite products such as crucibles, moulds, boats and heating elements. For example, in the quartz glass industry, 10 tons of graphite electrode blanks are needed for every 1 ton of electric fusion pipe produced; 100 kg of graphite electrode blanks are needed for every 1 ton of quartz bricks produced.
The specification ofgraphite electrode and nipples | ||||||
Standard size of graphite electrode | ||||||
Specifications
(inch)
|
(mm) Allowable Diameter(mm) | (mm) Allowable Length(mm) | ||||
Nominal
Diameter
|
Max. | Min. |
Nominal
Length
|
Max. | Min. | |
12 | 300 | 307 | 302 | 1800 | 1875 | 1700 |
14 | 350 | 357 | 352 | 1600 | 1700 | 1500 |
1800 | 1875 | 1700 | ||||
16 | 400 | 409 | 403 | 1600 | 1500 | 1500 |
1800 | 1875 | 1700 | ||||
2100 | 2175 | 1975 | ||||
18 | 450 | 460 | 454 | 1800 | 1875 | 1700 |
2100 | 2175 | 1975 | ||||
2400 | 2475 | 2275 | ||||
20 | 500 | 511 | 505 | 1800 | 1875 | 1700 |
2100 | 2175 | 1975 | ||||
2400 | 2475 | 2275 | ||||
22 | 550 | 562 | 556 | 2100 | 2175 | 1975 |
2400 | 2475 | 2275 | ||||
24 | 600 | 613 | 607 | 2100 | 2175 | 1975 |
2400 | 2475 | 2275 | ||||
2800 | 2850 | 2550 | ||||
26 | 650 | 663 | 657 | 2400 | 2475 | 2275 |
28 | 700 | 714 | 708 | 2400 | 2475 | 2275 |
2800 | 2850 | 2550 | ||||
Remark: If there are special specifications, the supplier and the buyer will negotiate. |
Standard Dimensions for nipples and socket
Nominal Electrode Diameter (mm) (inch)
Thread Designation
[A] Diameter Max.(mm)
[L] Length Max.(mm)
[S] Depth of socket Min.(mm)
Other Designation
IEC
Diamejer
Length
300
12
10T3
155.57
220
116
5
N155T3N
6.125
8.66
12T3
177.16
270.9
141.5
8.2
N177T3N
6.975
10.66
350
14
12T3
177.16
270.9
141.5
8.2
N177T3N
6.975
10.66
14T3
215.9 0
304.8
158.4
14.5
N215T3N
8.5
12
14T3L
215.9 0
355.6
183.8
17
N215T3L
8.5
14
400
16
14T3
215.9 0
304.8
158.4
14.5
N215T3N
8.5
12
14T3L
215.9 0
355.6
183.8
17
N215T3L
8.5
14
16T3
241.3
338.7
175.3
20.5
N241T3N
9.5
13.33
16T3L
241.3
355.6
183.8
21
N241T3L
9.5
14
450
18
16T3
241.3
338.7
175.3
20.5
N241T3N
9.5
13.33
16T3L
241.3
355.6
183.8
21
N241T3L
9.5
14
18T3
273.05
355.6
183.8
28
N273T3N
10.75
14
18T3L
273.05
457.2
234.6
34
N273T3L
10.75
18
500
20
18T3
273.05
355.6
183.8
28
N273T3N
10.75
14
18T3L
273.05
457.2
234.6
34
N273T3L
10.75
18
20T3
298.45
372.5
192.2
36
N298T3N
11.75
14.66
300
12
12T4
177.8
215.9
114
7.2
N177T4N
7
8.5
350
14
14T4
203.2
254
133
11.2
N203T4N
8
10
400
16
16T4
222.25
304.8
158.4
15.5
N222T4N
8.75
12
16T4L
222.25
355-60
183.8
17.4
N222T4L
8.75
14
18T4
241.3
304.8
158.4
19
N241T4N
9.5
12
18T4L
241.3
355.6
183.8
21
N241T4L
9.5
14
450
18
18T4
241.3
304.8
158.4
19
N241T4N
9.5
12
18T4L
241.3
355.6
183.8
21
N241T4L
9.5
14
20T4L
269.88
457.2
234.6
33.4
N269T4N
10.625
18
500
20
20T4
269.88
355.6
183.8
27.2
N269T4N
10.625
14
20T4L
269.88
457.2
234.6
33.4
N269T4N
10.625
18
550
22
22T4
298.45
355.6
183.8
35
N298T4N
11.75
14
22T4L
298.45
457.2
234.6
42.5
N298T4L
[11.75
18
600
24
24T4
317.5
355.6
183.8
40
N317T4N
12.5
14
24T4L
317.5
457.2
234.6
48
N317T4L
12.5
18
650
26
26T4
355.6
457.2
234.6
64
N355T4N
14
18
26T4L
355.6
558.8
285.4
74
N355T4L
14
22
700
28
28T4
374.65
457.2
234.6
71.5
N374T4N
14.75
18
28T4L
374.65
558.8
285.4
84
N374T4L
14.75
22
Info from International Electrotechnical Commission
Remark:If there are special specification requirements,both sides consult supply and demand.
Graphite bearings are an important mechanical co
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